79-82 All (except 79 V8): 9.15" front disc, 7.5" rear
axle with 9" drums. 4 Lug.
1979 V8, 82-85 all (except SVO),
86-93 4cyl: 10" front disc, 60mm single
piston caliper. 7.5" rear axle with 9" drums. 4 lug.
1986 GT: 10" front disc, 60mm
single piston caliper. 8.8 rear axle with 9" drums. 4 lug.
1984-86 SVO:
11" front rotors,
73mm single piston
caliper. 7.5" rear axle with 11.375" rear disc brakes. 54mm rear
pistons, 5 lug. Rear is 1.25" per side wider than 87-93.
Same rear brakes as the Lincoln Mark7s.
1987-1993 GTs and LX 5.0s:
11"
front rotors, 60mm single
piston caliper. 8.8" rear axle with 9" drums. 4 lug.
1987-1993 Saleen Mustangs:
Same as the SVO brakes -- 11" front rotors,
73mm single piston
caliper. 7.5" rear axle with 11.375" rear disc brakes. 54mm rear
pistons, 5 lug. Rear is 1.25" per side wider than 87-93. Same
rear brakes as the Lincoln
Mark7s. There were optional brakes on the SA-10 and SC cars that used
the
Alcon 4-6 piston 13" front brakes.
1993 Cobra:
11" front rotors
(larger hat to match the rear offset), 60mm single piston
caliper. 8.8" rear axle with 87-88 Tbird Turbo Coupe 10" disc brakes.
38mm rear pistons. 4 lug, different offset from GTs. Rear is .75" per
side wider than GT/LX
To upgrade the brakes on the 4 cyl, pre-'94 V6 or 1986 and
older GTs, you
will need new to upgrade the spindles and rotors. Consider if you are
going
5 lug as the SN95 spindles would be the better option. Check my SN95 brakes page for help. If you
want to stay 4 lug, then you will need the spindles
and rotors from a 87-93 5.0L mustang to complete this along with new
brake
lines. Check this
link for more info and all the parts needed.
1. Flush the braking system with
new fluid! [how to
] Adjust the
rear drum brakes.
2. New performance brake pads
(such as Hawk or Performance Friction brands)
3. Upgrade the stock rubber caliper
slide pin bushings to metal
ones.
Reason being the stock rubber bushings let the
calipers move during
braking, so the pad doesn't contact the rotor squarely. This movement
reduces
braking effectiveness, and causes uneven pad wear from pad cocking
under
hard braking. You will not notice a lot of difference around town,
but at highway speeds you can tell the car slows down quicker. [
installation info] These bushings work on the stock
calipers and the SVO 73mm calipers, but not the newer SN95 calipers.
4. Upgrade the front calipers
to 73mm SVO units.
Get the 73mm calipers with a
steel piston if you can. They are usually denoted in the part numbers
with a "S". If not the phonemic will work fine on the street. Get the
calipers
for a '91 Lincoln Mark VII for a direct bolt in (other 86-91 Lincoln's
should
all have the 73 mm calipers, 86-91 Crown Victorias and 84-86 SVO 4cyl
Turbo
Mustangs). Here are the part numbers the remanufactured Bendix parts:
Left caliper : R55247S
Right caliper: R55246S
5. Change rotors to a slotted, drilled
and/or dimpled units. Be sure
to put new metal caged bearings in the new rotors! There is debate on
the
effectiveness of slotting and drilling, so do it more for the looks
than
performance gains. If anything the slotting and drilling will lessen
the
weight of the rotor and rotating mass.
6. Upgrade the stock rubber brake
hoses to Stainless Steel Brake lines.
Stainless steel hoses provide better performance than
the stock
rubber hoses because rubber will expand, causing a spongy brake pedal
and
even some loss of initial braking force. Installation of the SS hoses
will
give your Mustang a firmer pedal, quicker braking response, and easier
brake
modulation. The best place to purchase these is from
Maximum Motorsports
. They will fit perfectly, other brands may
require modification to the brake line bracket.
For custom conversions, especially the rear with different sized
fittings
than a stock SN95 car, you can get custom units made for you. By far
the
best place for service and price that I have found is Paragon
.
Brake cooling for a track car is
available.
CobraAutomotive has a kit for the 11" front mustang brakes. This
is for the older 11" Mustang brakes, like 60-70s era, but could be
adapted
or used as a template to make your own.
Baer and Wilwood make a 4 & 5 lug kits up to 12" and
13" rotors for the fox body Mustangs like the
SN95 and 94+ Cobra brakes. Also SSBrakes makes some larger Force 10 4 lug kits.
Keep in mind that if you use a modified
87-93 v8 spindle for these conversions, you will limit your wheel
selection.
Most other upgrade options will cost
more money since you
will have to convert to 5 lug wheels. You would be better
off getting the parts, wheels and tires off a wrecked SN95 GT, V6 or
Cobra
and swapping parts. Otherwise buy a complete kit front and rear like
the FMS M2300K kit. Take off wheels and tires from the new Mustangs
can always reduce some of the wheel/tire cost.
:
Get new shoes and adjust them up. Also
replace the stock
center axle rubber line with a stainless steel line. Other than that,
you can swap to 10" rear drums. But
you would be better off swapping to rear disc brakes. The rear disc
will help your stopping distances
slightly, decrease brake fade and increase the pedal feel and
modulation.
These are 4 lug 10" vented rotors. This is
a great swap if you can find the whole rear end! It is a 8.8" rear
end, and the stock gear ratio is 3.55 for the manuals, 3.73 for the
autos on the Turbo Coupes, and 3.08 on the 93 Cobra. Keep in mind
the axle is .75" wider than the stock Mustangs, you will need to
adapt the brake lines fittings. The easiest way is to use the drum
brake rear hardlines and adapt at the caliper softlines. You need
to drill the quad shock mounting holes 2" lower on the T-bird axle
for the Mustang. For E-Brake cables, you need to purchase use the
FMS cables. If you have a '93 vintage, you need to use the '93
Cobra cables. Ford made the '93 E-Brake cables like the Sn95 units
with a center mounting in the tranny tunnel. 93 Cobra E-Brake cable
#F3ZZ-2A635-A.
If you cannot get the whole axle or do not want
it, get all the brake lines, calipers, bolts, rotors and axles. Then
swap this into your existing axle. Here is a parts list that you
need to do the swap from the '87-88 Thunderbird Turbo Coupe or '93
Cobra:
- 10" 4 lug vented rotors
- rear
calipers
- rear caliper brackets
- Axles -- if you use the stock caliper brackets.
They are 3/4" wider than the stock '87-93 units.
- soft brake lines
- (2)FMS M-2809-A ebrake cables for '87-92 cars, '93 Cobra
units for '93 year cars
- (1) FMS M-2810-A center Ebrake cable
- FMS M2450-A proportioning valve solid end cap
- Adjustable proportioning valve
- new 2 port 4 wheel disc master cylinder
(1" bore for
stock front calipers or 1 1/16" for the 73mm fronts)
- 3-2 port master cylinder conversion. $25.00
shipped
- 2 adapter fittings to use the stock drum brake hardline
with the softlines, $10
The discontinued Ford M-2300-C kits
uses the same calipers
and rotors from the 87-88 Turbo Coupe, but stock length axles. SSBC
and other companies have picked up this Ford kit and sell them for
about
$600. If you can get the calipers
and rotors, but not the axles or axle brackets, call North RaceCars for
these brackets! These will allow you to use the stock length rear axles with
the TC rear disc parts!
Here is what I have
done for the rear: I bought some
custom rear brackets that use the Ford ThunderBird Turbo Coupe 87-88
rear
rotors that are 10" vented 4 lug units and Cadillac rear calipers from
a 80-85 Seville. This is a very
similar way to make a conversion like what is offered by Master Power
Brakes,
ECI and BM for hotrods. These calipers have built in parking brakes,
a 54 mm piston available in steel, aluminum and phonemic, and are
readily
available in junkyards. You can get the brackets from
SteelTechSoutions Inc or search on Ebay for "rear disc" and you will see them listed.
Use yoru stock 87-93 4 lug
axles for the stock rear track or the 87-88 Turbo Coupe/93 Cobra 4
lug axles if you want a wider rear offset.
Here is the parts list and prices that
I got to give you an example of what is needed:
-Custom rear brackets
-'87-88TC/'93 Cobra rear Rotors; 4 lug
-Rear calipers from 85 Cadillac with all lines,
springs, pins, etc: The casting
numbers on the calipers are 020 and 021. This is an easy way to
determine
if they are the correct units.
-New Pads
-2 x 3/16" couplers - or use the TC rear softlines with adapters
-Adjustable proportioning valve
-FMS M-2450-A plug for the stock PV
- Brake fluid
-cable ends to shim the stock parking brakes -- or use the FMS M-2809-A
cables
-rear soft lines from 87-88 TC
Why Cadillac Calipers? Well for one
that is what the brackets are designed for and you can get the
brackets. I know
that it is hard to get SSBC to sell you just the caliper brackets. You
can use your stock axles. You have the choice of 4 or 5 lug. There are
a lot of 80s Cadillacs in the junkyards to pull the calipers from. You
can modify your stock parking brake cables to work with the calipers.
The stock brake lines bolt directly to the calipers. They are a large
piston compared to the Ford rear calipers. You can run 4 lug plus 5 lug
with
the same calipers. You can run different axle offsets. Lastly,
they use the same pads as the front GM Metric calipers. So you have
a wide selection of pads making them are cheap and plentiful in parts
stores!
***If you are using Cadillac ElDorado/Seville
rear calipers there are some important things you should know. One
of the biggest advantages of a disc brake system is the fool proof
self adjuster. Not so with this rear GM system. The rear calipers
adjust off the parking brake. The parking brake is incorporated into
the caliper. You must set the parking brake every time you park
the car . The rear caliper pitons utilize a one way clutch
inside the caliper piston. When the parking brake is applied the
clutch senses when there is .030" or more clearance between the friction
material and the rotor on the inboard side. When there is more than
.030" the clutch turns inside the piston adjusting it out keeping
the rear brakes adjusted. If you do not set your parking brake
every time you will start to lose brake pedal (low and spongy)
and the adjuster mechanism will not work any longer. Also: never
use rebuilt calipers on the rear because the rebuilders use the
old pistons and the pistons were the reason the caliper failed
in the first place. If you do, get a lifetime warranty on them
like at Autozone!